Engine Design & Development

Driving the Future of Powertrain Design for Advanced Vehicle Performance

Smart Engines, Sustainable Futures.

Powertrain Design and Development for Next-Gen Vehicle Performance

Modern automotive engineering demands end-to-end optimization across the entire vehicle—from body structures and chassis to the powertrain and its associated systems. Powertrain development, in particular, poses unique challenges due to the intricate interplay of nonlinear, vibratory, and thermomechanical behaviors. At DEP, our seasoned automotive experts leverage MeshWorks to model, design, and scale the electromagnetic, mechanical, and thermal properties of powertrain components with precision. Our comprehensive optimization strategy integrates key factors such as cost-efficiency, manufacturability, and production scale. By frontloading trade-offs at the component and subsystem level, we deliver a balanced, high-performing powertrain that enhances overall vehicle attributes.

Focus Area

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Durability
  • Block head durability

  • Engine mount durability

  • Gasket sealing analysis

  • Engine components structural analysis

  • Rotating/Reciprocating components structural analysis

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NVH
  • PT Bending analysis

  • Engine Assembly NVH

  • Engine mount dynamic stiffness

  • Accessory NVH

  • Radiated Noise

  • Rear axle stress & NVH analysis

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Thermal Management
  • Full engine performance, prediction & validation

  • 1D simulation

  • Oil lubrication system

  • Piston lube oil consumption

  • Full Fuel injection system

  • Piston cooling via oil jet analysis

  • Engine coolant side CFD simulation

  • Torque Converter CFD analysis

  • Engine oil circuit analysis

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Dynamics
  • Engine sealability

  • Mount and accessory bracket tuning

  • Crank train Multi-body Dynamics

  • Clutch assembly modeling and analysis

  • Park pawl system MBD & Stress analysis

  • Gearshift mechanism MBD & Stress analysis

  • Powertrain bending dynamics

  • Powertrain torsional dynamics

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Value Engineering
  • Topology optimization

  • Shape optimization

  • Lightweighting

  • MBD optimization

Services

Axle, Differential & Braking

Axle differential and braking system optimization enhances vehicle handling, stability, and safety across various driving conditions, improving torque distribution and reducing braking distances.

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DEP Differentiators

MeshWorks-Powered Design Optimization

MeshWorks-Powered Design Optimization

DEP leverages its proprietary MeshWorks platform to accelerate and optimize engine design through advanced morphing, parameterization, and simulation. This unique integration allows rapid iterations and performance-driven design modifications at both component and system levels.

25+ Years of Legacy and support

25+ Years of Legacy and support

With over 25 years of experience, DEP’s legacy of innovation and expertise ensures that clients receive continuous support, cutting-edge solutions, and reliability, driving long-term value in every project.

Multi-Fuel and Emission-Compliant Engine Solutions

Multi-Fuel and Emission-Compliant Engine Solutions

With a deep understanding of global regulatory requirements, DEP specializes in designing fuel-flexible, low-emission engines, including Gasoline, Diesel, CNG, and GCI engines, that comply with current and emerging emission norms worldwide.

Cross-Domain Expertise with System-Level Integration

Cross-Domain Expertise with System-Level Integration

DEP’s multidisciplinary teams integrate mechanical, thermal, fluid, and control systems for holistic engine performance optimization, ensuring reliability, durability, and manufacturability in real-world applications — especially critical in automotive, off-highway, and marine sectors.

Innovation at the Core

Innovation at the Core

DEP stands out by embedding innovation at every stage of development, from conceptualization to execution. By constantly evolving and staying ahead of industry trends, DEP ensures that each solution is not only effective but also future-proof, maintaining a competitive edge in an ever-changing market.

Resources

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Webinar

Learn how DEP can help solve your hardest engineering challenges in Powertrain

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Brochure

Engine Design, Development & Consulting

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