Crash Analysis

Crash Analysis

Comprehensive Vehicle Crash Analysis for Safety and Performance Excellence

Advanced solutions forcrashworthy designs

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Crash simulation plays a pivotal role in advancing vehicle safety and durability by virtually analyzing the effects of collisions on structures and occupants. It enables engineers to predict crashworthiness, optimize designs, and enhance occupant protection before physical prototypes are built. By leveraging cutting-edge computational tools, crash simulation accelerates development, reduces costs, and ensures compliance with safety standards.

Crash simulations are utilized across industries such as automotive, aerospace, consumer goods, and medical technology to study and optimize the behavior of structures during collisions. With DEP simulations, we can calculate, analyze, and simulate crash impacts and their effects on durability, including material behavior, structural deformations, joints and fixtures, and other factors in a realistic manner. This ensures that product development meets safety, durability, and industry standards. Key objectives of crash analysis include ensuring driver safety, selecting materials based on strength and durability, minimizing vehicle weight without compromising safety, reducing the cost of physical crash testing, and evaluating frame crashworthiness while identifying design improvements.

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Crash / Structural Simulation Analysis

DEP’s Crash/Structural Simulation optimizes vehicle designs by simulating crash scenarios to ensure strength and compliance with safety standards while reducing weight. This helps enhance vehicle crashworthiness and safety.

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Component Safety

We conduct a detailed Component Safety analysis to evaluate critical vehicle parts under crash conditions, ensuring they meet safety requirements and perform optimally during impacts to protect both the vehicle and its occupants.

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Occupant Safety

DEP’s Occupant Safety simulations focus on protecting passengers in the event of a crash. We assess seatbelts, airbags, and interior designs to ensure maximum safety and compliance with global standards.

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Pedestrian Safety

Our Pedestrian Safety analysis aims to minimize injuries in collisions with vulnerable road users. We test components like bumpers and hoods to develop designs that reduce harm in pedestrian accidents.

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Strength and Fatigue Analysis

We perform Strength and Fatigue Analysis to assess vehicle component durability under repeated stress. This ensures parts withstand long-term use without failure, improving reliability and reducing maintenance costs.

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Component Durability

DEP’s Component Durability testing simulates real-world conditions to evaluate the longevity of vehicle parts. We focus on ensuring components remain reliable and resilient throughout their lifecycle, minimizing the risk of failure.

Crash/Structural Simulation Analysis

DEP have an excellent track record of CAE vs. test correlation

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Crash/Structural Simulation Analysis Capabilities
  • Physics-based simulation of impact, crash, and structural failure events

  • System, assembly, component, and part-level structural assessments

  • Compliance evaluation against industry standards and safety regulations

  • Multi-directional impact, drop, crush, and load-case simulations

  • Progressive damage, material nonlinearity, and failure prediction

  • Human safety, injury risk, and protective system performance analysis

  • Energy absorption and crashworthiness optimization

  • Safety assessment of critical systems and energy-storing components

  • Parametric studies and design trade-off evaluations

  • Engineering reports with clear design recommendations

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Components Safety
  • Safety assessment of mechanical, electrical, and electro-mechanical components

  • Structural integrity and durability evaluation under operating and extreme conditions

  • Failure mode identification and risk assessment at component level

  • Material behavior, degradation, and damage tolerance analysis

  • Impact, drop, crush, and overload safety simulations

  • Thermal, vibration, and fatigue-driven safety evaluations

  • Compliance assessment against applicable industry standards and regulations

  • Design optimization for safety, reliability, and robustness

  • Validation support through simulation correlation and test planning

  • Engineering documentation with actionable safety recommendations

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Occupant Safety
  • Human safety and injury risk assessment under impact and operational load cases

  • Digital human modeling for posture, motion, and interaction analysis

  • Evaluation of restraint, protection, and safety systems performance

  • Biomechanical response and injury criteria assessment

  • Human–system interaction analysis during normal and extreme events

  • Multi-physics simulation of occupant response to impact, vibration, and acceleration

  • Parametric studies to optimize safety system design and placement

  • Compliance assessment with applicable safety standards and guidelines

  • Correlation of simulation results with physical testing data

  • Engineering reports with clear safety-driven design recommendations

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Pedestrian Safety
  • External human safety assessment for interactions between products, systems, and people

  • Impact and contact simulation involving vulnerable road users and bystanders

  • Injury risk evaluation using biomechanical and human body models

  • Assessment of surface compliance, energy absorption, and contact forces

  • Optimization of exterior designs to minimize injury severity

  • Multi-physics analysis of impact, kinematics, and structural response

  • Evaluation of active and passive safety features for external human protection

  • Parametric studies to support safety-driven design decisions

  • Compliance assessment with applicable safety standards and guidelines

  • Engineering reports with actionable safety improvement recommendations

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Strength and Fatigue Analysis
  • Static and dynamic strength assessment of components, assemblies, and systems

  • Stress, strain, and deformation analysis under operational and extreme load cases

  • Fatigue life prediction under cyclic, random, and variable amplitude loading

  • Durability assessment considering material nonlinearity and damage accumulation

  • Evaluation of joints, welds, fasteners, and interfaces for structural reliability

  • Vibration- and load-induced fatigue analysis

  • Material characterization and failure criteria implementation

  • Design optimization for strength, weight, and durability targets

  • Correlation of simulation results with physical testing and field data

  • Engineering documentation with clear design and durability recommendations

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Component Durability
  • Durability assessment of components under real-world operating and environmental conditions

  • Life prediction considering cyclic loads, vibration, thermal effects, and aging

  • Identification of wear, damage accumulation, and degradation mechanisms

  • Evaluation of joints, interfaces, and fastening systems for long-term reliability

  • Material behavior assessment, including fatigue, creep, and corrosion effects

  • Load spectrum development and duty-cycle-based durability analysis

  • Design optimization to improve component life and robustness

  • Correlation of simulation results with physical testing and field data

  • Support for validation planning and durability test definition

  • Engineering reports with actionable durability and reliability recommendations

DEP Advantages

We provide exceptional CAE Services and our commitment to provide industry leading Crash and durability Analysis to the global clientele has continued to strengthen our reputation, making us the chosen partner for engineering service in the market. We promise you the advantage of:

Quality Service

Quality Service

Advanced Technology

Advanced Technology

Custom Tailored Solutions

Custom Tailored Solutions

Expert Support

Expert Support

Competitive Rate

Competitive Rate

Timely Delivery

Timely Delivery

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