Design Optimization

Design Optimization

Comprehensive Design Optimization Solutions for Enhanced Engineering Efficiency Across Industries

Optimizing Design for better efficiency, performance, and cost.

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The goal of optimization is to find the “optimal” design based on a set of prioritized criteria or constraints. These include aspects such as increasing production, strength, dependability, durability, efficiency, and usage. The analysis stage of the engineering design process is when mathematical models and scientific principles are employed to help the designer predict design results. Engineers are often forced to identify a few appropriate design solutions and then decide which one best meets the needs of the client.

DEP identifies optimization scenarios that have numerousobjectives and are multivariate in nature as it works across industrial verticals. The changing needs and DEP’s in-house Engineering procedures have resulted in optimization approaches and tools that manage a wide range of situations, and our solutions are suitable for various stages of product development.

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Topology Optimization

Our topology optimization capabilities focus on determining the most efficient material distribution within a given design space. This helps engineers create lightweight structures with optimal performance, ensuring that material usage is minimized while maintaining strength and functionality.

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Shape, Structure & Parametric
Optimization

We offer shape, structure, and parametric optimization to enhance product performance. By refining the geometry and structure of components, we ensure better load distribution, improved durability, and overall design efficiency, while allowing for flexibility in adjusting design parameters.

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Weld Optimization

Our weld optimization techniques improve the strength, durability, and efficiency of welded structures. Through simulation and analysis, we determine optimal weld paths, sizes, and materials, reducing stress concentrations and ensuring long-lasting, reliable joints.

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Section Optimization

DEP's section optimization focuses on refining cross-sectional shapes and sizes to achieve the best balance between strength, weight, and cost. This approach helps enhance structural integrity while minimizing material usage, ensuring both performance and cost-effectiveness.

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Weight Optimization

We specialize in weight optimization to reduce excess material without compromising strength or safety. By leveraging advanced algorithms and simulations, we achieve lighter, more efficient designs that enhance performance, reduce fuel consumption, and improve overall sustainability.

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MDO (Multidisciplinary Design
Optimization)

Our MDO approach integrates multiple design disciplines to achieve optimal solutions. By considering factors such as performance, cost, and manufacturability, we ensure that all aspects of a product are optimized simultaneously, leading to more efficient and effective designs.

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Topology Optimization:
  • Lightweight and performance-driven structural design

  • Efficient material distribution within the design space

  • Multi-objective optimization (stiffness, strength, vibration, thermal, cost)

  • Design tailored to real-world loads and boundary conditions

  • Topology optimization compatible with additive manufacturing

  • Seamless integration with CAD/CAE workflows

  • Stress, fatigue, and durability considerations for reliability

  • Rapid iteration and concept validation of multiple designs

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Shape, Structure & Parametric Optimization:
  • Shape optimization to enhance performance, aerodynamics and reduce stress concentrations

  • Structural optimization for maximum stiffness, strength, and durability with minimal weight

  • Parametric optimization to systematically evaluate design variations

  • Multi-objective optimization balancing performance, cost, weight, vibration, and thermal criteria

  • Seamless integration with CAE/CAD workflows for analysis and manufacturing

  • Fatigue and durability assessment for long-term reliability

  • Combination of topology and shape optimization for advanced designs

  • Rapid iteration and concept validation of multiple design alternatives

  • Support for multi-disciplinary optimization (MDO) integrating structural, thermal, and dynamic requirements

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Weld Optimization:
  • Weld design optimization for improved strength, durability, and reduced material usage

  • Stress and load analysis of weld joints under operational conditions

  • Fatigue and durability assessment for cyclic loading

  • Thermal and distortion analysis of heat-affected zones

  • Optimization of welding techniques, sequences, and process parameters

  • Seamless integration with CAD/CAE workflows

  • Multi-objective optimization balancing strength, weight, cost, and manufacturability

  • Rapid evaluation of multiple weld configurations

  • Ensures compliance with structural, safety, and fabrication standards

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Section Optimization:
  • Optimize cross-sectional geometry for maximum strength-to-weight ratio

  • Analyze stress and load distribution to minimize high-stress regions

  • Reduce material usage while maintaining structural integrity

  • Multi-objective optimization balancing weight, stiffness, strength, and cost

  • Conduct parametric studies to evaluate multiple section designs

  • Seamless integration with CAD/CAE workflows for manufacturing readiness

  • Assess fatigue and durability for long-term reliability

  • Rapid iteration and validation of section design alternatives

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Weight optimization:
  • Reduce component and system weight while maintaining performance and safety

  • Optimize material selection and distribution for efficiency

  • Balance weight reduction with strength, stiffness, cost, and manufacturability

  • Ensure lightweight designs meet load, fatigue, and durability requirements

  • Explore multiple design alternatives through parametric and topology studies

  • Seamless integration with CAD/CAE workflows for analysis and production

  • Rapid iteration and validation of weight reduction strategies

  • Maintain thermal and dynamic performance under operational conditions

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Multi-Disciplinary Optimization:
  • Simultaneously optimize multiple disciplines (structural, thermal, aerodynamic, NVH)

  • Balance competing objectives like weight, cost, strength, stiffness, and efficiency

  • Conduct parametric and sensitivity studies to identify key design parameters

  • Rapidly iterate and validate multiple design alternatives

  • Integrate MDO results seamlessly into CAD/CAE workflows for manufacturing

  • Explore design space to find optimal trade-offs and feasible solutions

  • Ensure reliability and durability under operational and safety requirements

  • Combine MDO with topology, shape, and section optimization for advanced solutions

  • Support system-level decision-making and holistic design improvements

DEP Advantages

We provide exceptional CAE Services and our commitment to provide industry leading Design Optimization to the global clientele has continued to strengthen our reputation making us the chosen partner for engineering service in the market. We promise you the advantage of:

Quality Service

Quality Service

Expert Support

Expert Support

Custom Tailored Solutions

Custom Tailored Solutions

Advanced Technology

Advanced Technology

Timely Delivery

Timely Delivery

Competitive Rate

Competitive Rate

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